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This study investigated the removal of Orange II by an electro-Fenton process using a novel recirculation flow-through reactor. The hydrogen peroxide was generated in-situ on the activated carbon fiber (ACF) modified with carbon black and polytetrafluoroethylene (PTFE). The modified ACF cathode was characterized by scanning electron microscopy (SEM) and nitrogen adsorption-desorption study. In light of the production of H2O2 and removal of Orange II, the optimum weight percentage of PTFE in the mixture of carbon black and PTFE was 75%. The